Joi 27 Apr, 2006 12:13 pm
pt Zafira 2003 2.0 DTI
1 - Field Remedy: 1536
Subject: Tailgate window - No weatherstrip around glass
Models: Engines: Option:
Zafira 2003...,Astra-G 2003... All,All
Complaint: Weatherstrip around the tailgate window seems to be missing.
Cause: Due to an improved adhesive bonding process in Bochum Plant the weatherstrip is not necessary anymore.
Production: Breakpoint for Zafira: W0L0TGF7532077016 Breakpoint for Astra G Caravan: W0L0TGF3532185659 (as of 21.03.2003)
2 - Field Remedy: 1410
Subject: Side Airbag - Light comes on, TC 77/87
Models: Engines: Option:
Corsa-B 1998...,Astra-G 1998...,Zafira 1998...,Vectra-B 1998...,Omega-B 1998... All,All,All,All,All
Complaint: Airbag control lamp lights up.
Cause: Contact problems on wiring harness connector of restrained system below the seat.
Production:
3 - Field Remedy: 1477
Subject: Airbag - Warning light illuminates
Models: Engines: Option:
Zafira 2002... All None
Complaint: Trouble codes 102 and 104 are stored (curtain airbag).
Cause: Plug X48 is not correctly engaged.
Production:
4 - Field Remedy: 1480
Subject: Recirculation flap - Without function, AC company Behr
Models: Engines: Option:
Astra-G 1998...,Zafira 1999... All,All Non
Complaint: Window fogging due to closed recirculation flap.
Cause: Control motor recirculation flap is defective.
Production: As of following VIN: X2209273 (plant Bochum), X5219382 (plant Antwerpen), X6107130 (plant Eisenach), X8101668 (plant Ellesmere Port) news parts have been introduced in production.
5 - Field Remedy: 1550
Subject: Rear axle - Low frequency noise with installed mass damper
Models: Engines: Option:
Astra-G 1998...2003,Astra-G Coupe 2000...2003,Astra-G Cabrio 2000...2003,Zafira 1999...2003 All,All,All,All
Complaint: Noises at rear brakes with or without break operation
Cause: Stimulation of the brakesystem.
Production: As per the following breakpoints calipers with a damper and a modified upper sliding pin have been introduced in production: Plant Bochum I with VIN W0L0TGF3532044143 and W0L0TGF7532045121, Plant Eisenach with VIN W0L0TGF4836023821, Plant Antwerp with VIN W0L0TGF..35043736. Plant Ellesmere Port with VIN W0L0TGF..38009690, Plant Bertone with VIN W0L0TGF073B001191 (Coupe), Plant Bertone with VIN W0L0TGF673B002531 (Convertible, Plant Rayong with VIN W0L0TGF753H000072.
6 - Field Remedy: 1448
Subject: Rear axle - Low frequency noise
Models: Engines: Option:
Astra-G 1998...2003,Zafira 1999...2003,Astra-G Coupe 2000...2003,Astra-G Cabrio 2000...2003 All,All,All,All
Complaint: Noises of rear brakes with or without break operation
Cause: Stimulation of the brakesystem
Production: As of the following breakpoints calipers with a damper and a modified upper sliding pin have been introduced in production: Plant Bochum I with VIN W0L0TGF3532044143 and W0L0TGF7532045121, Plant Eisenach with VIN W0L0TGF4836023821, Plant Antwerp with VIN W0L0TGF..35043736. Plant Ellesmere Port with VIN W0L0TGF..38009690, Plant Bertone with VIN W0L0TGF073B001191 (Coupe), Plant Bertone with VIN W0L0TGF673B002531 (Convertible), Plant Rayong with VIN W0L0TGF753H003256.
7 - Field Remedy: 1568
Subject: Turbocharger - Whistling noise from turbocharger
Models: Engines: Option:
Astra-G 1998...2003,Vectra-B 1996...2002,Vectra-C 2002...2003,Omega-B 1996...2003,Frontera 1996...2003,Sintra 1998...1999 Y20DTH| Y20DTL| Y22DTR| X20DTL,Y20DTH| Y22DTR| X20DTL| X20DTH,Y20DTH| Y22DTR,Y20DTH| Y22DTH,Y22DTH| X22DTH,X22DTH None
Complaint: Whistling noise from turbocharger. This noise normally occurs during the boost phase.
Cause: Exhaust manifold gasket leaky. Exhaust manifold needs to be removed and checked. There is no need to replace the turbocharger!
Production: 1) Introduction of 2.5-layer-gasket (55351605 / 08 49 213) with engine number 17D68955 (September 2002). 2) Introduction of new exhaust manifold (24442866 / 08 49 155) with engine number 17A86523 (August 2001).
8 - Field Remedy: 1517
Subject: Toothbelt - Service intervall overview
Models: Engines: Option:
All 1997...2003 All Toothbelt
Complaint: None
Cause: Service interval overview.
Production:
9 - Field Remedy: 1507
Subject: Battery - Cable at terminal loose
Models: Engines: Option:
All 2001,5... All None
Complaint: Engine start problem.
Cause: Disconnected Battery cable after storage not tightened correctly.
Production:
10 - Field Remedy: 1488
Subject: Engine - Power decrease under load
Models: Engines: Option:
Vectra-C 2002,5...,Zafira 2002,5... Y20DTH| Y22DTR| Y22DTH,Y20DTH| Y22DTR| Y22DTH
Complaint: In some occasional cases it might be possible that under load and/or acceleration there could be a power decrease and DTC P0300 (high pressure diagnosis) might be set.
Cause: High-pressure side blocked by dirt / particles.
Production:
11 - Field Remedy: 1463
Subject: Toothed belt diagnosis - Possible causes and remedys
Models: Engines: Option:
All -
Complaint:
Cause:
Production:
12 - Field Remedy: 1497
Subject: Clutch - Play to wide or spongy
Models: Engines: Option:
Corsa-C 2001...,Astra-G 1998...,Zafira 1999...,Vectra-C 2002... All,All,All,All
Complaint: Clutchplay to wide or spongy, sometimes clutch pedal without drag or sticks after bleeding the clutch system.
Cause: Air in the clutch operator and pipes.
Production:
13 - Field Remedy: 1484
Subject: F17 Transmission - Insufficient 1-2 and 3-2 shifting behavior under cold conditions
Models: Engines: Option:
Corsa-C 2001...2003,Astra-G 1998...2003,Zafira 1999...2003,Vectra-B 1996...2002 All,All,All,All F17 Transmission
Complaint: It might be possible that - even if the transmission is correctly adjusted- a stiff and/or inexact shift mechanism occurs especially at cold conditions. As the transmission oil becomes warmer the shifting behavior improves. This is definitely not a transmission damage, the durability of the transmission is not affected.
Cause: Problem might be caused by: - Sliding gears are out of tolerance. - Feathering at the synchronizers. - Oil stiffness.
Production: Modified sliding gears have been implemented in production since June 2002 with transmission number A10721F17.
14 - Field Remedy: 1583
Subject: Engines - EGR valve overview
Models: Engines: Option:
All 2001... All None
Complaint: EGR valve does not longer exist in some engines.
Cause: Increase of catalytic converter efficiency.
Production:
15 - Field Remedy: 1560
Subject: Electrical Hydraulically Power Steering System (EHPS) - Interchangeability
Models: Engines: Option:
Astra-G 1998...,Zafira 1998... All,All EHPS
Complaint:
Cause:
Production:
cam astea sunt in TIS.